Overview
Dairy producers considering a switch to Lely automated dairy systems may have heard myths about their management and practical use. Here are some of the most common misconceptions and the reality behind them.
The dairy industry is evolving faster than ever. To maintain a competitive advantage, management styles must keep pace with that growth. Artificial Intelligence (AI) is rapidly advancing into every business segment and dairy is no different. Automated milking is part of the AI revolution. There are, however, many myths surrounding the fundamentals of robotic dairies that may present unnecessary roadblocks to those considering the switch.
Myth 1: Milking robots are only manageable on small farms.
Since Lely introduced the first commercial milking robot 30 years ago, the Lely Astronaut A2 robotic milking system, robots have proven themselves to be efficient in operations of nearly any size, with impact that scales with the size of the herd. Part of the reason for this efficiency has to do with a fundamental difference in management style between conventional and robotic dairies.
The Lely Horizon farm management system manages and interprets data from Lely robots, treating every cow as an individual, rather than treating cows as simply large groups within a herd. In this way, producers can receive individual production and health data delivered directly to their smartphone and manage by exception, rather than manage to the average. This enables producers to direct their attention only to cows that need it, regardless of herd size. The possibility of milking, feeding and managing several thousand cows, based on their individual needs, isn’t just a dream. With Lely automated dairy systems, it’s a reality.
Myth 2: Managing robotic milking systems requires a high degree of technical expertise and potentially a new hire to run them.
Lely automated dairy systems pair with Lely Horizon farm management system which aggregates performance and health data and delivers it to the producer. It is designed to be user friendly, easy to understand and can be utilized on PC, tablet or smartphone. For most, the learning curve of Lely Horizon is relatively simple, especially when accompanied by quality training provided by a local Lely Center. Lely Horizon was designed with the producer’s busy schedule in mind. Systems which are too complicated to use efficiently, have little commercial value. Thus, Lely focuses on intuitive designs and applications.
Myth 3: Managing maintenance costs on milking robots is expensive.
The way to approach this myth is to first consider the maintenance that goes into traditional dairy farming equipment. For example, any piece of equipment in the farmyard will have a regular maintenance formula to follow. This may include checking fluid levels, lubrication or replacing consumable parts such as tires, belts or joints. Much of this normal, expected maintenance can be done by the farm staff. Likewise, there are some tasks more suitable for a trained technician.
The same is true of milking robots. They have regular maintenance routines which occur daily or weekly, and periodic extended maintenance which might involve a technician from a Lely Center. The term “robots” might conjure images of Star Trek, but the reality is they are relatively simple machines with moving parts, like any other piece of equipment in the farmyard requiring care and maintenance. And like those other pieces of farm equipment, robots can easily be maintained by farm staff.
Myth 4: Milking robots are only suitable for new construction facilities.
Part of managing a robotic milking facility is overseeing upfront costs and installation concerns. One of the most pervasive myths around milking robots is that they require a green site and new construction. In truth, Lely automated dairy systems can be retrofit into nearly any existing facility.
Tied into this myth is the belief that Lely ecosystem is a closed system, incapable of interfacing with existing dairy infrastructure. The reality is they can work side-by-side with conventional systems, integrating with third-party software and even pre-existing milk transport systems.
Myth 5: Feed costs increase substantially in automated milking systems.
It is a known fact that cows visit a robot because of their attraction to feed. What becomes myth is the exaggerated costs associated with feed delivered at a robot. Let’s take a step back and use some logic to assess the topic: typically, a TMR will deliver nutrients to support 10% to 15% above the production level of a group. While that level of nutrition is needed for those cows above the average, it is wasting nutrients on those cows below the average. And remember, average means half are above, and half are below a given level of production.
Automated feeding solutions like the Lely Vector automatic feeding system, typically use what is referred to as a partially mixed ration (PMR). PMRs are designed to support an average level of production and higher density nutrients are delivered at the milking robot creating a draw for the cow. In reality, the cow is in a feed-to-need environment, which is the most efficient way to manage feed costs.
Due diligence is always advisable when considering a major capital investment. Hopefully, by busting some common myths, dairy producers can realistically consider adding an automated milking system to their operation to take advantage of opportunities in the technology.